GM’s NUMMI plant in Fremont was the solution to their crisis.      So why did they ignore its lessons?


I strongly urge you to listen to this great piece from This American Life about the NUMMI auto plant in Fremont.

They don't make 'em like this any more. Even so, the rear bumper had to be reattached.

It’s about how the U.S. auto industry could have saved itself by actually paying attention to the way its business was eroding, and listening to the people who came back from Japan and transformed the Fremont plant from a place that was “like a prison … with sex, drugs and alcohol freely indulged in during the working day … where the workers maliciously sabotaged cars, and the managers didn’t care, as long as they got their bonuses for churning out pure numbers…”

…into a place where the workers actually looked forward to coming to work each day, and where the quality of the cars they turned out was so high, that even now, 22 years later, many of those cars are still on the road. NUMMI stands for “New United Motor Manufacturing, Inc.” and there is an excellent Wikipedia entry about it, if you want to get a little more background.

The situation bears a strong resemblance to the newspaper industry, and the reason papers are in the same place as the auto industry. Let’s take a look at the places where the news industry and the auto industry screwed the pooch:

1. Starting in the 80s and going through the 90s, sales declined, as customers were turned off by the shoddy quality of the product


In the auto industry:
anyone who drove a U.S.-made car in the 80s knows what I’m talking about. Everything about the cars sucked. The seats were uncomfortable to sit in, the controls made no sense and were hard to deal with.  I drove a lot of rental cars in that era, and I can’t tell you how many times the A/C control knob came off in my hand. Or the windshield wiper knob was installed upside-down. In one case, the bolt holding the steering column up on a Chevy Cavalier came loose and the steering wheel dropped into my lap. Which is minor, compared to the engines seizing and misfiring, the electrical system shorting out, the windows not rolling up (or down), the doors sagging on their hinges…

In the newspaper industry: the buyouts and mergers started by the relaxation of the cross-ownership rule, caused many papers to skeletonize their staffs, and run big colorful graphics in the papers. And lots more wire copy. I worked at the Arizona Republic during this era, and I saw what they were doing on “Zone Editions.”  We had the same cruddy stories for Mesa, as we did Tempe, as we did Scottsdale. They were feature stories about things like a guy with a trained parrot that would whistle and dance. We’d run it one week in the Mesa zone, and then the next week, I’d see it in the queue again for Scottsdale. Mostly, the Zone Editions were there to snarf up the advertisers in those areas, and make sure that no competition sprang up to challenge the big paper. “It doesn’t pay NOT to advertise,” was the slogan, and it was true, because of the package deals the Republic was able to offer, sucking the oxygen out of the local markets.  Most papers had a monopoly position in their markets, and could pretty much be assured of making a profit, no matter what they did. Meanwhile, the readers were starting to notice that their newspapers were lacking … how shall we say this … news.

2. The workers felt ignored and belittled, so they began to act out, and a “give a shit” attitude took over

In the auto industry: the line workers had no power to offer suggestions, and indeed, were punished for speaking up. All that mattered was churning out enough cars to meet the quotas, no matter how shitty the quality. Resentfulness led to workers intentionally sabotaging cars, which led to even greater expense down the line, when the shitty cars had to be fixed by workers who really didn’t understand what was wrong with them, and just used the “bigger hammer” method to make cross-threaded bolts hold, or quarterpanels stick onto the chassis.

In the news industry: a kind of rebellious fatalism took hold in newsrooms, both in print and TV. The reporters knew the bosses really didn’t give a shit about the news, they just wanted something that would get good ratings and not get them sued. Every TV producer I have ever met would, with little encouragement, go off about the corporate “suits” that were putting the vise on the newsrooms to “pop a number.” Reporters that dared to try to make suggestions about long-term changes (like less coverage of O.J. Simpson, and more of things like the erosion of middle-class opportunities) were ignored. Newsrooms have always been “simmering cesspools of cynicism,” but this morphed into outright nihilism and rage.

3. A temporary bubble allowed the industry to rack up easy profits and postpone change

In the auto industry: The Bush-Cheney “let’s consume as much oil as we can” faction pushed through a tax break in the early ’00s that meant that people who leased a “light truck over 6,000 pounds” could write off the cost of the car.  Free SUVs for Everyone! What this did was support the Big Three, despite their declining market share, because they were making so damn much money off producing big fat gas-guzzling SUVs and selling them for massive mark-ups.  The SUV was actually pretty cheap to make – but Detroit was able to charge about $10-$20,000 more for them. And, of course, when the tax break ran out — and gas prices skyrocketed — the end of the free cars on the taxpayer’s dime era left GM without a viable product to sell, as consumers looked for more efficient cars.

In the newspaper industry: the subprime mortgage/real-estate boom created a huge advertising windfall for newspapers. The Homes section of the LA Times was often larger than the rest of the newspaper combined.  Thousands of pages of expensive classified ads, paid for by realtors who were so awash in free money that they didn’t care what the cost was. Of course, the rest of the classified business was absolutely cratering at this time.  When the real-estate market imploded, and advertisers abandoned newspapers, looking for more efficient ways to sell their products, newspapers were also left without a viable product to sell. 

4. The industry blamed the people who were honestly pointing out the flaws

In the auto industry: the Detroit execs blamed Consumer Reports for pointing out that the cars they were inflicting on the American people were utterly without redeeming community value. They claimed that the Dirty F’n Hippies at Consumer Reports were biased towards the Japanese, were anti-American traitors, and were unfairly criticizing patriotic Americans. The U.S. cars were better, if only people would realize that.  The industry was in complete denial about how the auto-buying public had turned against it, after years of enduring an abusive and exploitative relationship, and how even Baby Boomers and Gen-Xers who fondly remembered their high school days when they got their first muscle cars, were fed up with cars that broke down or rolled over, killing their families.

In the newspaper industry:
the newsrooms blamed the internet. They still blame the internet. They see the competition on the internet as being anti-American, that the public was deluded by web-based hucksters, and that imposing paywalls would make people realize how much they really needed to pay for news. No matter that the readers and advertisers have made their preferences clear – they must be MADE to come back and obey.